What is the Most Profitable Plastic Recycling Way?

In recent years, with the rapid development of the plastic industry, the issue of plastic waste ("white pollution") has grown increasingly severe, posing a significant challenge to the global environment and human health. Traditional plastic recycling ways face numerous limitations, such as low recycling rates and poor recyclability of mixed plastics. Against this backdrop, plastic pyrolysis te chnology has emerged as a highly promising and profitable wasye plastic recycling solution.

Waste plastic recycling pyrolysis technology

Investment and Profit Analysis of Plastic Pyrolysis

Equipment Investment: As the core of plastic pyrolysis, equipment costs are a significant portion of the initial investment. However, with continuous advancements in pyrolysis technology and the scaling of production, equipment costs are gradually decreasing.

Plastic pyrolysis plant setting up cost

Raw Material Costs: One of the advantages of plastic pyrolysis is the diverse range of waste plastic raw materials available. Waste plastic sources include discarded plastic products, industrial plastic waste, and plastic packaging. Most plastics（except PVC and PET）, such as PE (polyethylene), PP (polypropylene), PS (polystyrene), and their mixtures, are excellent materials for pyrolysis. These plastics yield high oil rates during pyrolysis, with pure PE, PP, and PS achieving oil yields exceeding 70%.These materials are relatively inexpensive and widely available, ensuring a stable and low-cost supply of raw materials.

General plastic pyrolysis oil yield

Profit Potential: The profits from plastic pyrolysis mainly come from the sales of pyrolysis oil and carbon black, as well as the recycling of tail gas. Pyrolysis oil serves as a high-calorific heating fuel that can be used in industrial boilers, kilns, power generators, and more. After distillation and refining, it can be converted into non-standard diesel, powering heavy machinery, construction equipment, trucks, tractors, and other vehicles. According to market research, the price of pyrolysis oil typically ranges from 300 to 500 per ton, while refined diesel can fetch even higher prices. Carbon black produced during pyrolysis can be processed into fuel briquettes or used as a raw material in the rubber industry. Its market price generally falls between 900 and 1200 per ton. Additionally, the tail gas generated during pyrolysis can be recycled to fuel the pyrolysis reactor, reducing energy consumption and lowering production costs.

10TPD plastic pyrolysis plant profit analysis

Payback Period: Based on the cost and revenue analysis above, a pyrolysis plant processing 10 tons of plastic waste daily can generate profits of approximately 1200–1700 per day. With a reasonable equipment investment, the payback period is relatively short. As environmental policies tighten and demand for renewable energy grows, the market potential for plastic pyrolysis is expected to expand further.

Comparative Analysis of Plastic Pyrolysis and Other Recycling ways

DOING plastic pyrolysis plant manufacturer

In summary, plastic pyrolysis is currently one of the most profitable plastic recycling ways. It not only can improve plastic pollution but also generates significant economic returns. Compared to other waste plastic recycling ways like mechancial and chemical recycling, it offers distinct advantages. If you want to engage in profitable plastic recycling pyrolysis business, welcome to send us your inquiry. Henan Doing will be glad to share more professional guidances.