Specifications and capacity of continuous pyrolysis plant

Continuous pyrolysis plant is a device designed to process large amounts of organic waste, such as rubber, plastic, oil sludge, in a continuous operation rather than batch processing. It has a high degree of automation, large processing capacity and high efficiency, and is suitable for large-scale industrial production. DOING can provide information about continuous pyrolysis plant, including its specifications and capacity.

For capacity, DOING provides 15/20/30/40/50TPD continuous pyrolysis plant which is capable of operating for a minimum of 30 to 45 days from the start of material feeding to the discharge of carbon black. This extended operational cycle significantly boosts production efficiency while cutting down on labor expenses. In terms of investment, the plant cost ranges from $650,000 to $1 million.

DOING continuous pyrolysis equipment advantages

For specification, DOING provides a complete production line from A to Z, including raw material pretreatment equipment, automatic feeder system, pyrolysis reactor, oil gas condensation equipment, environmental protection device, carbon black collection device and PLC control system.

DOING continuous pyrolysis plant

1.Raw material pretreatment equipment:

The design of continuous pyrolysis plant has requirements for the size of the raw materials: particles, which ensures uniform heat transfer during the pyrolysis process and improves the output efficiency of the oil. Therefore, the raw materials are pretreated before feeding. DOING provide pretreatment equipment for various raw materials. The tire pretreatment equipment includes wire drawing machines, shredders, ring cutting machines, and rubber powder equipment to process tires; plastic pretreatment equipment includes plastic crushers to process PP, PE, PS, ABS plastics into small plastic particles; oil sludge pretreatment equipment includes dehydrators and distillers to remove moisture from oil sludge.

2.Automatic feeder system:

Continuous feeding is a key factor that can determine whether the pyrolysis plant can realize the continuous running. Our feeding system adopts both hard and soft sealing mainly based on innovative "special sealing" technology, which can avoid gas leakage and meanwhile completely cut off the connection between inside and outside the pyrolysis reactor.

3.Pyrolysis reactor:

DOING pyrolysis reactor structure can be customized according to needs, thickness is 14/16/18/20 mm, production materials are national standard materials Q245R, Q345R, stainless steel, the internal structure is external rotation, etc.

4.Oil gas condensation equipment:

DOING shell-tube condensers

DOING provide shell-tube condensers. After six condensers and three coolings, the oil and gas produced afterpyrolysis will be fully cooled to ensure 100% oil and gas recovery rate.

5.Environmental protection device:

As emission standards vary across different countries, when selecting pyrolysis waste recycling equipment, relevant environmental protection devices can be configured to comply with local EIA requirements. These include exhaust gas purification systems, flue gas treatment equipment, desulfurization towers and other similar facilities. Such configurations ensure that the recycling process meets regional environmental regulations,

6.Carbon black collection device:

DOING continuous plant adopts "carbon black exhaust anti-blocking " tech in order to prevent the carbon black powder entangled with oil and gas in the pyrolysis reactor from accumulating on gas outlet part and then avoid the block. Besides, the vacuum process can facilitate the thorough separation of the gas and carbon black powder to make sure the smooth and continuous discharging.

7.PLC control system:

Equipped with a PLC control system is the key to realizing the intelligent operation of the continuous pyrolysis plant. This system stands out with its robust functionality, excellent cost - effectiveness, comprehensive hardware setup, high adaptability, and remarkable reliability. It offers enhanced operational convenience and stability, making it an ideal addition to optimize the overall performance of your equipment.

Here is specifications parameters of DOING continuous pyrolysis plant:

These are the sites of DOING continuous pyrolysis project:

1. China DOING Fully Continuous Waste Tyre Pyrolysis Plant System Customer Site  

2. 50TPD Fully continuous tyre oil pyrolysis machine in India installation site  

3. Fully continuous waste tire pyrolysis plant installed in Brazil  

4. Continuous plastic pyrolysis plant to oil running well in Spain  

5. Oil sludge-Oil-based cuttings full-continuous pyrolysis plant installed in China  

Thank you for reading the detailed introduction of DOING continuous pyrolysis plant. If you are looking for solutions to efficiently process organic waste such as rubber, plastic, sludge, etc., and want to get more information about DOING continuous pyrolysis plant, please feel free to contact our team. We will wholeheartedly provide you with professional technical support and customized solutions to help you improve waste recycling efficiency. We look forward to cooperating with you.